BCN3D introduces Omega 160 3D printer

Automation and calibration allow customer materials and profiles

290
BCN3D 3D
BCN3D has announced the new Omega 160 large scale FFF 3D printer with a 60L build volume Photo BCN3D

The Spanish 3D printer maker BCN3D has announced a new model, the Omega 160, a large scale FFF 3D printer with a 60L build volume that’s aimed at industrial applications including tooling, jigs, and fixtures.

The new printer builds on BCN3D’s existing FFF technology and its IDEX independent dual extruders system, which I’ve covered in more detail in a previous story here. In this case both the toolheads can be used together to double the productivity. Furthermore, for the Omega 160 the X motors remain stationary during the printing process to minimize inertia, for higher print speeds.

It uses 1.75 mm direct-drive high-speed extruders capable of speeds up to 300 milimeter a second. They include custom E3D Revo hotends, which offer best-in-class extrusion reliability, as well as an easy-swap nozzle change. There is a dedicated calibration zone outside the printing surface for toolhead alignment.

The build chamber is 450 x 300 x 450 mm, which should allow it to print large technical parts. The chamber can be heated to 70ºC while the bed can be heated to 120ºC, for printing materials such as ASA, PA, ABS and reinforced PA. The idea is that heating the chamber close to the material’s glass transition temperature should reduce internal tensions in the material during manufacturing, preventing issues such as warping and cracking. In addition, maintaining a constant temperature leads to more uniform construction of parts.

The printer is equipped with a temperature and humidity-controlled material operations system that prepares filaments for printing. It also allows for automatic filament loading and unloading. A sensor detects when the filament has run out so that there’s no need for an operator to change the filaments.

The printer includes piezoelectric sensors for automatic XYZ calibration by measuring multiple points to adjust printing surface height (Z) and (XY) offset between nozzles. This optimizes the way the first layer is put down and particularly the adhesion, so that it holds to the bed but can still be removed when the printing is done.

The Omega I60 also comes with a built-in camera, a flexible build plate and an uninterruptible power supply. There are barcode sensors for recognizing spools and components, plus, a 7-inch capacitive touchscreen. Its fitted with HEPA and carbon filters, as well as WiFi and Ethernet.

Roll your own

An important part of the philosophy behind BCN3D is being open to using a wide range of materials without artificial limitations, which also allows customers to create their own materials and profiles. The company also collaborates with material manufacturers to create specialized materials and profiles with features such as flame retardance.

However, BCN3D has also developed a range of materials specifically for the Omega 160. These include Omega Proton for prototypes and Omega Impact ASA, with high UV resistance which is suitable for tooling subjected to repetitive loading. There’s also Omega Resistant Nylon, which is said to be resistant to chemicals and solvents and can be used as a drop-in replacement for materials like Acetal that is often found across production lines. The range is rounded out by Omega Tooling CF, which has been formulated for producing metal replacement parts, metal forming dies, bend tooling and end-use parts that require exceptional strength.

At the same time, BCN3D has also updated its existing Epsilon series with the release of its v2 firmware. This adds new features, including first-layer live adjustment, new calibration routines, and improved duplication and mirror printing capabilities.

The Omega 160 costs €19,995+VAT with the first units due to ship in September of this year. You can find further details from bcn3d.com.

This article was first published in the Printing and Manufacturing Journal on 17 July 2023 www.nessancleary.co.uk

 

In 2024, we are looking at full recovery and growth-led investment in Indian printing

Indian Printer and Publisher founded in 1979 is the oldest B2B trade publication in the multi-platform and multi-channel IPPGroup. It created the category of privately owned B2B print magazines in the country. And by its diversification in packaging, (Packaging South Asia), food processing and packaging (IndiFoodBev) and health and medical supply chain and packaging (HealthTekPak), and its community activities in training, research, and conferences (Ipp Services, Training and Research) the organization continues to create platforms that demonstrate the need for quality information, data, technology insights and events.

India is a large and tough terrain and while its book publishing and commercial printing industry have recovered and are increasingly embracing digital print, the Indian newspaper industry continues to recover its credibility and circulation. The signage industry is also recovering and new technologies and audiences such as digital 3D additive printing, digital textiles, and industrial printing are coming onto our pages. Diversification is a fact of life for our readers and like them, we will also have to adapt with agility to keep up with their business and technical information needs.

India is one of the fastest growing economies in nominal and real terms – in a region poised for the highest change in year to year expenditure in printing equipment and consumables. Our 2024 media kit is ready, and it is the right time to take stock – to emphasize your visibility and relevance to your customers and turn potential markets into conversations.

– Naresh Khanna

Subscribe Now

LEAVE A REPLY

Please enter your comment!
Please enter your name here