10 houses 3D printed in 10 weeks in Kenya

Possible solution to affordable housing crisis

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3D Print
The cost of construction is also an area of focus. With each phase, 14Trees is aiming at lowering construction costs further such that the build cost is 20% lower than standard houses.

For a long time, 3D construction printing has been seen as a possible solution to the escalating affordable housing crisis. Proponents of the technology claim that when 3D printing projects in construction are carried out at scale, the advantages of the technology become clear. Evidence of that claim has been lacking, but recent developments actually provide credibility to the statement.

14Trees is a joint venture company between the cement and concrete giant Holcim and British International Investment dedicated to accelerating the provision of affordable housing in Africa. The joint venture is behind the first 3D printed houses in Africa and the first 3D printed schools in the world. This week, 14Trees announced some of the initial results of their efforts to 3D print up to 52 houses in Kilifi, Kenya, using a single BOD2 printer from COBOD. 

The BOD2 is the world’s best-selling construction 3D printer. Following the start in October 2022, 14Trees completed the 3D printing of the walls of 10 houses in January 2023 after just 10 weeks using only one printer.

In addition, the project’s sustainability profile attained an EDGE Advanced sustainable design certification by IFC, the World Bank’s development finance institution, which recognizes resource-efficient buildings with the potential to be zero-carbon. It is the first time a 3D printed housing project has attained this certification.

Francois Perrot, Managing Director of 14Trees said: “With 3D printing, you can solve two problems at once. You can build faster like we have shown here with our 10 houses in 10 weeks. At the same time, we can achieve better cost efficiency, which will help make affordable housing a reality for the majority. In addition, you can build with less materials, which preserves the resources of the planet for future generations.”

14Trees intends to get the full benefit of the large-scale project by experimenting and innovating as the project progresses. During the next phases, which consist of 10-15 houses each, several innovations will be included that will allow future tenants to design their homes and move away from the standardized 3D printed approach to one which fully leverages the technology’s customization possibilities.

The cost of construction is an area of focus. With each phase, 14Trees is aiming at lowering construction costs further such that the build cost is 20% lower than standard houses. Using Holcim’s proprietary 3D printing materials, TectorPrint, made at a local plant, has already meant a significant reduction in costs.

14Trees is not the only company busy with construction 3D printing projects of multiple housing units. Especially in the US several large-scale projects have been announced, including a venture-backed US-based construction 3D printing company’s 100 houses project, which attracted global media coverage when they began printing in early November 2022 (announced 2021) at a site where fiive or more identical printers were used simultaneously. 

As of early February, three months after the printing began, reports show that less than nine houses had been printed so far. Commenting on the performance of 14Trees in relation to the developments in the US, Philip Lund-Nielsen, Head of COBOD Americas stated: “Considering how difficult the conditions are in Africa, it is impressive, that 14Trees has printed more houses on a single site, than any other construction 3D printing company in the US or elsewhere. In addition, they have done it faster, using just a single COBOD 3D printer not by using five printers or more”.

Headquartered in Denmark, COBOD is a global name in 3D construction printing solutions with more than 65 printers sold world-wide. COBOD’s 3D printers made Europe’s first building in 2017. It is privately owned by General Electric, CEMEX, Holcim and PERI as key shareholders. Its partners include Dar Al Arkan (Saudi Arabia), L&T Construction (India), JGC (Japan), Siam Cement (Thailand) and Orascom (Egypt).

2023 promises an interesting ride for print in India

Indian Printer and Publisher founded in 1979 is the oldest B2B trade publication in the multi-platform and multi-channel IPPGroup. While the print and packaging industries have been resilient in the past 33 months since the pandemic lockdown of 25 March 2020, the commercial printing and newspaper industries have yet to recover their pre-Covid trajectory.

The fragmented commercial printing industry faces substantial challenges as does the newspaper industry. While digital short-run printing and the signage industry seem to be recovering a bit faster, ultimately their growth will also be moderated by the progress of the overall economy. On the other hand book printing exports are doing well but they too face several supply-chain and logistics challenges.

The price of publication papers including newsprint has been high in the past year while availability is diminished by several mills shutting down their publication paper and newsprint machines in the past four years. Indian paper mills are also exporting many types of paper and have raised prices for Indian printers. To some extent, this has helped in the recovery of the digital printing industry with its on-demand short-run and low-wastage paradigm.

Ultimately digital print and other digital channels will help print grow in a country where we are still far behind in our paper and print consumption and where digital is a leapfrog technology that will only increase the demand for print in the foreseeable future. For instance, there is no alternative to a rise in textbook consumption but this segment will only reach normality in the next financial year beginning on 1 April 2023.

Thus while the new normal is a moving target and many commercial printers look to diversification, we believe that our target audiences may shift and change. Like them, we will also have to adapt with agility to keep up with their business and technical information needs.

Our 2023 media kit is ready, and it is the right time to take stock and reconnect with your potential markets and customers. Print is the glue for the growth of liberal education, new industry, and an emerging economy. We seek your participation in what promises to be an interesting ride.

– Naresh Khanna

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