Going with the flow — debunking three common workflow myths

Myths about print workflow management systems

Workflow management systems are proven to deliver many quantifiable advantages for print companies, from faster project turn-around times to improved worker morale
Workflow management systems are proven to deliver many quantifiable advantages for print companies, from faster project turn-around times to improved worker morale

The efficiency-enhancing benefits of workflow management systems are proven to deliver many quantifiable advantages for print companies. Yet, there is no doubt that changing processes that may have been in place for many years—perhaps even since day one—can be daunting.

Resistance may spring from a desire to maintain the status quo—the ‘if it ain’t broke, don’t fix it’ school of thought. But more often than not, it stems from genuine concerns, such as how the change might impact staff morale, or if it will interrupt existing processes. Here, Jonathan Malone-McGrew examines three common myths about workflow management systems — and explains why making the switch could benefit far more than your bottom line.

Myth # 1: New workflow processes will demotivate staff

One of the most common concerns we hear from companies considering upgrading to a workflow management system is how the production team will react. A company’s greatest asset is its people, so it’s absolutely right that new technology’s impact on morale is considered. However, when the transition is handled correctly, the introduction of new technology can actually have a hugely positive effect on staff—by freeing them from tedious manual processes and giving them opportunities to do more value-added tasks.

This is supported by a report from McKinsey, which examines workers’ attitudes to automation[1]. Nearly 60% of workers surveyed estimated that they could save six or more hours a week if the repetitive aspects of their jobs were automated, with almost three-quarters (72%) saying they would use the time to do work that is more valuable for their organization. Even more, 78% would focus on the more interesting and rewarding aspects of their jobs.

Myth # 2: We can’t afford new commercial software

Cost is, understandably, a key consideration when investing in any new technology. However, as with any investment, it is essential to look beyond the purchase price and consider how much extra revenue it could generate. 

The right workflow management solution will be able to deliver a rapid Return on Investment (ROI). Based on feedback from Solimar customers, we know that typical benefits include — a reduction in onboarding time from 20 minutes to 20 seconds. There is a valuable improvement in increased visibility, tracking, and reporting. And a reduction in the cost of storage through better archive processes, not to mention the benefits of better housekeeping and its effects in avoiding mistakes. These add capabilities to accept additional work types while adding differentiated value-adds.

Borns Group, a marketing, print, and mailing solutions company based in the US, has achieved an ROI several times over since installing a workflow management system in 2019. The company installed the system to better control its inkjet printers and automate processes such as adding digital inserts, migrating black and white logos to full color, and adding pages and perf marks. The workflow management system has led to quantifiable improvement in print quality and a 60% reduction in project turn-around times, winning the company US$ 400,000 of new business. In addition, the workflow system is also enabling Borns Group to save US$ 100,000 a year in reduced print production labor and business process costs.

Myth # 3: New workflow software won’t be compatible with existing systems

A common concern regarding workflow management systems—and it is not without foundation. Many of the software solutions on the market today rely on custom programming, requiring companies to employ highly-skilled programming staff to operate them, or employ third-party programmers, which can be costly and may not provide the same level of responsiveness as in-house staff. This is often a deal-breaker for companies. At the very least, it can negatively impact the solution’s long-term maintenance costs.

Before investing in new workflow software, make sure it has been designed with ease-of-use in mind. It should have a simple-to-use interface that requires no complicated coding, enabling customers to accelerate the implementation of production changes and install new versions quickly. Moreover, it should be configurable to many different environments and market types, making it a good fit for SMB to Enterprise and side-stepping the need for custom coding.

The first step to workflow optimization

The first step to improving your workflow is to understand it. For instance, Solimar Systems provides a ‘walk your workflow’ service whereby we examine your existing processes and systems and advise you on steps you can take to improve them. This is usually done in person but can also be undertaken virtually through video meetings. This process will help you identify where the money is being left on the shop floor and arm you with the knowledge to make your workflow better, faster, and more competitive.

[1] https://www.smartsheet.com/content-center/product-news/automation/workers-waste-quarter-work-week-manual-repetitive-tasks

Jonathan Malone-McGrew is the senior director of Engagement at Solimar Systems, a US-based business that enables global organizations to onboard, make ready, enhance, manage and deliver print and digital communications. He can be reached at jonathan.mcgrew@solimarsystems.com.

The Covid-19 pandemic led to the country-wide lockdown on 25 March 2020. It will be two years tomorrow as I write this. What have we learned in this time? Maybe the meaning of resilience since small companies like us have had to rely on our resources and the forbearance of our employees as we have struggled to produce our trade platforms.

The print and packaging industries have been fortunate, although the commercial printing industry is still to recover. We have learned more about the digital transformation that affects commercial printing and packaging. Ultimately digital will help print grow in a country where we are still far behind in our paper and print consumption and where digital is a leapfrog technology that will only increase the demand for print in the foreseeable future.

Web analytics show that we now have readership in North America and Europe amongst the 90 countries where our five platforms reach. Our traffic which more than doubled in 2020, has at times gone up by another 50% in 2021. And advertising which had fallen to pieces in 2020 and 2021, has started its return since January 2022.

As the economy approaches real growth with unevenness and shortages a given, we are looking forward to the PrintPack India exhibition in Greater Noida. We are again appointed to produce the Show Daily on all five days of the show from 26 to 30 May 2022.

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